Difference between revisions of "Team:Cambridge-JIC/Hardware"
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<center><img src="https://static.igem.org/mediawiki/2015/6/62/Failuresurface1.png" style="height:250px;margin:5px"> <img src="https://static.igem.org/mediawiki/2015/6/6c/CambridgeJIC_Failuresurface2.png" style="height:250px;margin:5px"> | <center><img src="https://static.igem.org/mediawiki/2015/6/62/Failuresurface1.png" style="height:250px;margin:5px"> <img src="https://static.igem.org/mediawiki/2015/6/6c/CambridgeJIC_Failuresurface2.png" style="height:250px;margin:5px"> | ||
<p> <i> <b> Figures 5 and 6: </b> Makerbot sample 1 (t=3mm) and Ultimaker sample 1 (t=3mm) at the end of three point bending test respectively. </i> </p></center> | <p> <i> <b> Figures 5 and 6: </b> Makerbot sample 1 (t=3mm) and Ultimaker sample 1 (t=3mm) at the end of three point bending test respectively. </i> </p></center> | ||
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+ | <h4><b>Discussion</b></h4> | ||
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+ | <p>Comparison was made of samples 1 and 3, the two samples of 3mm thickness, with 1 made using the Makerbot and 3 made using the Ultimaker2 3D printing machines. It can be clearly seen in the graphs in <i>fig.3</i> that sample 3 is the stronger sample, it can be loaded to ~4 times that of sample 1 before it begins to fail. The stiffness of sample 3 is ~13 times stiffer than sample 1 (E=32.1GPa compared to 2.47GPa).</p> | ||
+ | <p>There is also a difference in the way that the two samples fail under the applied load. With sample 1 it can be seen that the material cracks across the whole sample simultaneously. A brittle, clean fracture surface can be seen in <i>fig. 5</i>. This failure behaviour is also seen in the graph, where the applied load immediately falls to zero. In comparison to this sample 3 does not actually crack by the end of the test. As can be seen in <i>fig. 6</i> the cracks try to propagate along the diagonal strips of material, but this orientation prevents the crack from spreading to the edge of the material, and so it tries to propagate along the other direction, producing the zigzag pattern shown. No crack is formed, the material is just elongated at the point of load, weakening the material. The difference in the failure of these two samples is due to the way in which the samples are built up during printing. Both are built from the bottom in alternating layers of oppositely oriented strips of material. The Makerbot lays down horizontal and vertical layers while the Ultimaker2 creates diagonal strips of material, increasing its strength.</p> | ||
+ | <p>Sample 3 and 4 are the same sample tested with the base of the 3D printed material facing down and facing up respectively. The sample with the base material facing down was found to be stronger. As the maximum bending will occur at the furthest side from the loading head, it is possible that the base material is strongest when it is printed facing onto the 70 degrees hot plate. This would allow for subsequent layers to melt into the first creating an intertwined lattice formation. As the layers build up further from the hot plate, this would be less likely to occur.</p> | ||
+ | <p>The thinner samples (samples 2, 5 and 6) find it hard to hold a load as they are so flexible and so a high enough load is never applied to cause failure. This method of high stress testing may not be ideal for such samples.</p> | ||
+ | <p>A hysteresis was carried out during each test as shown in <i>fig. 4</i>. This provided positive results for the use of the material within the microscope. It can be seen that as well as exhibiting linear behaviour on loading the material also unloads and reloads along approximately the same linear line. This shows that the material is not work hardened by bending under the small loads that it would be exposed to within the microscope. No plastic deformation is taking place that could lead to premature failure.</p> | ||
+ | <p>For sample 3 a drop can be seen in the graph and then the sample can be seen to be reloaded. This was due to the sample coming off its support during testing but then clicking back into place.</p> | ||
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Revision as of 14:28, 21 August 2015